Mobile Diesel Fired Incinerator in container, supplied with the following specifications: complete with constant ventilation fans for extraction, factory installed inside one 20ft ISO container complete with lighting, ventilation fan, fire security, 3 access doors, and a 1200 litre fuel tank complete with a piping. Fully containerised mobile waste management solution for medical, animal, and industrial waste applications. Installed in Container (ISO) : 20” or its nearest equivalent model “ Tender Technical Specification Destruction rate of 50kg/hr Hot Hearth Principle Refractory insulation: a. Silicon carbide floor b. Minimum 22mm insulation thickness c. Brick lined Refractory insulation d. Three layers of refractory insulation e. Temperature Rating 1650 deg.C f. 42% alumina fire bricks Primary Chamber: a. 120Kw Burner b. Dedicated independent fan system, damper controlled. c. Thermostatic Sensor d. Dimensions – 700mm x 700mm x g00mm e. Square Chamber with curved floor for liquid centralization Hot Hearth Chamber: a. 120Kw Burner b. Thermostatic Sensor c. Minimum Temperature of 1100 deg.C as per WHO guidelines. d. Two second retention time – Proven with CFD modeling. Steel Construction: a. constructed from 8mm & 1Omm steer plate b. Painted two pack paint system, red with black flashing Control Panels: a. Door dimensions 700mm x 700mm b. Front mounted ash collection box. Control Panels: a. AiController b. Plug and play c. Threezone monitoring of: i)Primary chamber ii) Secondary chamber iii) Hot hearth d. Digital display e. Burner on-off indication lights f. Timer Chimney: a. Mild steel painted red b. Refractory insulated with 50mm of insulation. Unit Dimensions: 1840mm x 1 ‘1 50mm x 1950mm high. Safety: a. Burner door cut-off switches b. Fire valve fitted to fuel system c. Maximum noise at 1m x g0 decibels d. Exterior temperature 70 deg.C Max
Mobile Diesel Fired Incinerator in container, supplied with the following specifications: complete with constant ventilation fans for extraction, factory installed inside one 20ft ISO container complete with lighting, ventilation fan, fire security, 3 access doors, and a 1200 litre fuel tank complete with a piping. Fully containerised mobile waste management solution for medical, animal, and industrial waste applications. Installed in Container (ISO) : 20” or its nearest equivalent model “ Tender Technical Specification Destruction rate of 50kg/hr Hot Hearth Principle Refractory insulation: a. Silicon carbide floor b. Minimum 22mm insulation thickness c. Brick lined Refractory insulation d. Three layers of refractory insulation e. Temperature Rating 1650 deg.C f. 42% alumina fire bricks Primary Chamber: a. 120Kw Burner b. Dedicated independent fan system, damper controlled. c. Thermostatic Sensor d. Dimensions – 700mm x 700mm x g00mm e. Square Chamber with curved floor for liquid centralization Hot Hearth Chamber: a. 120Kw Burner b. Thermostatic Sensor c. Minimum Temperature of 1100 deg.C as per WHO guidelines. d. Two second retention time – Proven with CFD modeling. Steel Construction: a. constructed from 8mm & 1Omm steer plate b. Painted two pack paint system, red with black flashing Control Panels: a. Door dimensions 700mm x 700mm b. Front mounted ash collection box. Control Panels: a. AiController b. Plug and play c. Threezone monitoring of: i)Primary chamber ii) Secondary chamber iii) Hot hearth d. Digital display e. Burner on-off indication lights f. Timer Chimney: a. Mild steel painted red b. Refractory insulated with 50mm of insulation. Unit Dimensions: 1840mm x 1 ‘1 50mm x 1950mm high. Safety: a. Burner door cut-off switches b. Fire valve fitted to fuel system c. Maximum noise at 1m x g0 decibels d. Exterior temperature 70 deg.C Max
Waste type organics domestical waste Calorific value of waste 9,25 MJ/kg Ash content 20.80 % Density 291 Kg/m3 Waste quantity (kg per hr) 12,500 Total Heat input (Gcal/hr) 23.71 organics domestical waste Solid Domestic waste, after separating the recyclable, such as: plastic, cloth, metal, paper, wood, glass, stones, etc. than larger 10 cms Design standard Multiple chamber incinerator to the design of EPA standards, Air pollution control Description of the Chimney Top mounted, self supporting Incinerator performance 150kg/hr Refuse Hospital waste and carcasses Recommended Temperatures Minimum 1000⁰C Dimensions: Length Width Height Extra width for burners At least 3000mm Loading door opening Minimum 700mm x 600mm Hearth area 5.00square meters Description or grate/hearth A full hearth supplied to prevent contaminated liquids from flowing into the ash pit without being incinerated Primary chamber volume At least 3 cubic meters Mixing chamber volume At least 1 cubic meters Settling chamber volume At least 3 cubic meters Weight excluding chimney 15, 000kg at manufacture Firing tools supplied Hoe, Poker and rake
Waste type organics domestical waste Calorific value of waste 9,25 MJ/kg Ash content 20.80 % Density 291 Kg/m3 Waste quantity (kg per hr) 12,500 Total Heat input (Gcal/hr) 23.71 organics domestical waste Solid Domestic waste, after separating the recyclable, such as: plastic, cloth, metal, paper, wood, glass, stones, etc. than larger 10 cms Design standard Multiple chamber incinerator to the design of EPA standards, Air pollution control Description of the Chimney Top mounted, self supporting Incinerator performance 150kg/hr Refuse Hospital waste and carcasses Recommended Temperatures Minimum 1000⁰C Dimensions: Length Width Height Extra width for burners At least 3000mm Loading door opening Minimum 700mm x 600mm Hearth area 5.00square meters Description or grate/hearth A full hearth supplied to prevent contaminated liquids from flowing into the ash pit without being incinerated Primary chamber volume At least 3 cubic meters Mixing chamber volume At least 1 cubic meters Settling chamber volume At least 3 cubic meters Weight excluding chimney 15, 000kg at manufacture Firing tools supplied Hoe, Poker and rake
Medical Waste Incinerator Purpose For a complete destruction of waste from various hospital services by heat treatment of high temperature in accordance with EU standard on emission requirement. -Waste from health care activities -Infections waste, laboratory cultures, waste form operation room isolations material in contact with infected patients, waste potentially being infected by pathogenic agents. -Pathological waste, human fragments, blood, fetus, all body fluids, human tissues. -Sculpts, needles, infusion sets, blades, glass -Pharmaceutical waste. -Chemical waste laboratory reagents, disinfectants -Expired drugs. -Low radiation radioactive element. Medical waste incinerator: – Ecological Requirement – No odor -No fume -Definitive treatment of waste Medical waste incinerator: – Manufacturing Standards -UL,CE, ASME, ISA EURO emission standard 1.Medical waste incinerator Construction – CS plate shells, FB reinforcement, cast refractory linings, Insulation and 14 gage aluminum jacket. Type of fuel – Oil fired (Diesel) Burning Capacity – 250kg/hr and moisture up to 80%. Duration -8-16/Continuous Average fuel consumption – Very little as much as possible Control Type – PLC based operation Operating Temperature – Primary chamber 800oc ± 50 – Secondary Chamber 1050oc ± 50 Size of incinerator – Not more than 15mx7.20m Chimney – Ø630x25meter height and 7mm thick CS. Combustion efficiency- 99% Mode of waste handling- Semi-automatic via ram loader. Mode of ash handling – Semi-automatic via grate and ash trolley. Pollution control equipment- Dry settlement zone Doors- 1-waste charging door in primary chamber 1-clinker door in primary chamber 1-ash trolley access door in primary chamber 1-clean out door in secondary chamber Burner – 2- ignition burner in primary chamber 2- after burner in secondary chamber. Type- package mono block-fully automatic Type of burner operation- modulation control Forced draught fan- 1-primary air fan 1-secondary air fan Fuel storage tank – Capacity- 2500liter above ground – Material-6mm thick mild steel – 2-diesel pump, gate valve, safety valve, strainer Pipe, pressure gage, check valve, control board Level indicator. Etc Refractory/insulation thickness- not less than 225mm Ram loader capacity- 0.75m3 Electrical supply- 380v/3ph/50 Hz Finish and painting type- powder coated Audio/ visual alarm system- burner lockout, overload fault Electrical accessories- primary and secondary chamber temperature […]
Medical Waste Incinerator Purpose For a complete destruction of waste from various hospital services by heat treatment of high temperature in accordance with EU standard on emission requirement. -Waste from health care activities -Infections waste, laboratory cultures, waste form operation room isolations material in contact with infected patients, waste potentially being infected by pathogenic agents. -Pathological waste, human fragments, blood, fetus, all body fluids, human tissues. -Sculpts, needles, infusion sets, blades, glass -Pharmaceutical waste. -Chemical waste laboratory reagents, disinfectants -Expired drugs. -Low radiation radioactive element. Medical waste incinerator: – Ecological Requirement – No odor -No fume -Definitive treatment of waste Medical waste incinerator: – Manufacturing Standards -UL,CE, ASME, ISA EURO emission standard 1.Medical waste incinerator Construction – CS plate shells, FB reinforcement, cast refractory linings, Insulation and 14 gage aluminum jacket. Type of fuel – Oil fired (Diesel) Burning Capacity – 250kg/hr and moisture up to 80%. Duration -8-16/Continuous Average fuel consumption – Very little as much as possible Control Type – PLC based operation Operating Temperature – Primary chamber 800oc ± 50 – Secondary Chamber 1050oc ± 50 Size of incinerator – Not more than 15mx7.20m Chimney – Ø630x25meter height and 7mm thick CS. Combustion efficiency- 99% Mode of waste handling- Semi-automatic via ram loader. Mode of ash handling – Semi-automatic via grate and ash trolley. Pollution control equipment- Dry settlement zone Doors- 1-waste charging door in primary chamber 1-clinker door in primary chamber 1-ash trolley access door in primary chamber 1-clean out door in secondary chamber Burner – 2- ignition burner in primary chamber 2- after burner in secondary chamber. Type- package mono block-fully automatic Type of burner operation- modulation control Forced draught fan- 1-primary air fan 1-secondary air fan Fuel storage tank – Capacity- 2500liter above ground – Material-6mm thick mild steel – 2-diesel pump, gate valve, safety valve, strainer Pipe, pressure gage, check valve, control board Level indicator. Etc Refractory/insulation thickness- not less than 225mm Ram loader capacity- 0.75m3 Electrical supply- 380v/3ph/50 Hz Finish and painting type- powder coated Audio/ visual alarm system- burner lockout, overload fault Electrical accessories- primary and secondary chamber temperature […]
1.A chamber of post combustion of gases A burner of combustion of gases, A device of injection of air allowing a total re-combustion of gases, A device of air inlet of cooling of waste gases, A sheath of evacuation of the gases burnt, Carcass in strong sheet steel with support of connection Composition of the refractory; Refractory concrete: Thickness :>150mm Nature: 65%% of Al203 Insulate in fibrous panels: Thickness: >85mm Nature: Calcium Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. A secondary injection of air to ensure perfect oxygen content. 2.A control box ensuring the complete cycle of combustion. 3.Fan: Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle. 4.Controls and regulations: Control box watertight to dust, including: A switch circuit breaker for each engine (ventilators and burners). A timer with adjustable temporization for the regulation of each burner. A regulator with digital watching for the temperature of combustion. A regulator with digital watching for the temperature of post-combustion. Electric box. 5.The de-ashing must be done in the bottom of the combustion chamber or the de-ashing should be automatic or manual batch de-ashing. 6.Process filtering system: scrubber to be mentioned as optional 7.Emission standards compliance: BS 3316 or equivalent standard 8.Capacity to treat plastic: not less than 40% by weight 9.CE manufacturing compliance: BS EN 746-2-1997
1.A chamber of post combustion of gases A burner of combustion of gases, A device of injection of air allowing a total re-combustion of gases, A device of air inlet of cooling of waste gases, A sheath of evacuation of the gases burnt, Carcass in strong sheet steel with support of connection Composition of the refractory; Refractory concrete: Thickness :>150mm Nature: 65%% of Al203 Insulate in fibrous panels: Thickness: >85mm Nature: Calcium Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. A secondary injection of air to ensure perfect oxygen content. 2.A control box ensuring the complete cycle of combustion. 3.Fan: Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle. 4.Controls and regulations: Control box watertight to dust, including: A switch circuit breaker for each engine (ventilators and burners). A timer with adjustable temporization for the regulation of each burner. A regulator with digital watching for the temperature of combustion. A regulator with digital watching for the temperature of post-combustion. Electric box. 5.The de-ashing must be done in the bottom of the combustion chamber or the de-ashing should be automatic or manual batch de-ashing. 6.Process filtering system: scrubber to be mentioned as optional 7.Emission standards compliance: BS 3316 or equivalent standard 8.Capacity to treat plastic: not less than 40% by weight 9.CE manufacturing compliance: BS EN 746-2-1997
Capacity Not less than 500Kg/hr. Operation 24hr-7days/week continuous operation. Combustion chamber 2 combustion chamber. Temp. First combustion chamber 800-1000 C. Secandry combustion chamber 1000-1200 C, with the possibility to be upgraded to 1400 C. Combustion Efficiency 99.99% Retention time Of the flow gases not less than 2 Sec in the hot portion. Excess Oxygen concentration Of primary combustion chamber 3-6% max. Refractory The chambers should be lined with high thermal insulating refractory bricks with suitable thickness and with highly temp. resistance. Not less than 1400 C for the first combustion chamber, and not less than 1600 C for the secandry combustion chamber, and at the same time prevent the Temp. of the outside body of the chamber not higher than 70 C. Doors Should be lined with the same bricks, and the edges lined with special suitable insulating material to prevent any gas escaping, and the doors should be kept under negative pressure during the operation. Air Emission Control System With high destruction and removal efficiency (DRE). Not less than 99.9999 as per KEPA. Wet System If the system equiped with a CEMS washing the flow gas with water, then it should be manufactured from suitable anti corrossion materials, and equiped with pH meter to measure and neutralize the water. It should be able to use the water in closed recycled circuit many times before treating/ discharging into the sewage system in compliance with KEPARS. Chemical dosing It should be equiped with suitable autochemical dosing system to control the pH for the water of the wet scrubber system including sensors. Chimney It should be suitable with the capacity and the technical specifications, with height not less than 12m from ground level. With easy opennable sampling point equal about 3 inch, and the optimum sampling locations is at least 8D downstream direction and 2D upstream from any flow disturbancies. Sampling point Should be equiped with a platform located down the sampling point by a distance not less than 1 m, and equiped with suitable stairs from ground to the port with comfortable slope. Ash Removal It should be auto ash removal system. Fuel It should be dual system, such as diesel and natural gas. Feeding System Should be auto feeding system into primary chamber. Control Room Should be equiped with a control panel shows Temp. of the combustion burners, gas monitoring, digital Temp. indecation for the primary/secondary chambers, digital Temp. indication for the gases…etc. it should be also Auto operation, burnures on/off auto lamps switch, auto start/stop for air emission control system, auto gas continuous monitoring system reading and print out of gas emission parameters…etc. Cooling System The primary chamber should be provided with auto cooling systemthrough nozzles to permit direct cooling if the Temp. will be heigher than 1100 C. Inter-lock system The incinerator should be equiped with inter-lock system to prevent feeding the waste to the primary chamber if the combustion Temp. less than 500 C. Flue treatment and cleaning […]
Capacity Not less than 500Kg/hr. Operation 24hr-7days/week continuous operation. Combustion chamber 2 combustion chamber. Temp. First combustion chamber 800-1000 C. Secandry combustion chamber 1000-1200 C, with the possibility to be upgraded to 1400 C. Combustion Efficiency 99.99% Retention time Of the flow gases not less than 2 Sec in the hot portion. Excess Oxygen concentration Of primary combustion chamber 3-6% max. Refractory The chambers should be lined with high thermal insulating refractory bricks with suitable thickness and with highly temp. resistance. Not less than 1400 C for the first combustion chamber, and not less than 1600 C for the secandry combustion chamber, and at the same time prevent the Temp. of the outside body of the chamber not higher than 70 C. Doors Should be lined with the same bricks, and the edges lined with special suitable insulating material to prevent any gas escaping, and the doors should be kept under negative pressure during the operation. Air Emission Control System With high destruction and removal efficiency (DRE). Not less than 99.9999 as per KEPA. Wet System If the system equiped with a CEMS washing the flow gas with water, then it should be manufactured from suitable anti corrossion materials, and equiped with pH meter to measure and neutralize the water. It should be able to use the water in closed recycled circuit many times before treating/ discharging into the sewage system in compliance with KEPARS. Chemical dosing It should be equiped with suitable autochemical dosing system to control the pH for the water of the wet scrubber system including sensors. Chimney It should be suitable with the capacity and the technical specifications, with height not less than 12m from ground level. With easy opennable sampling point equal about 3 inch, and the optimum sampling locations is at least 8D downstream direction and 2D upstream from any flow disturbancies. Sampling point Should be equiped with a platform located down the sampling point by a distance not less than 1 m, and equiped with suitable stairs from ground to the port with comfortable slope. Ash Removal It should be auto ash removal system. Fuel It should be dual system, such as diesel and natural gas. Feeding System Should be auto feeding system into primary chamber. Control Room Should be equiped with a control panel shows Temp. of the combustion burners, gas monitoring, digital Temp. indecation for the primary/secondary chambers, digital Temp. indication for the gases…etc. it should be also Auto operation, burnures on/off auto lamps switch, auto start/stop for air emission control system, auto gas continuous monitoring system reading and print out of gas emission parameters…etc. Cooling System The primary chamber should be provided with auto cooling systemthrough nozzles to permit direct cooling if the Temp. will be heigher than 1100 C. Inter-lock system The incinerator should be equiped with inter-lock system to prevent feeding the waste to the primary chamber if the combustion Temp. less than 500 C. Flue treatment and cleaning […]