Pig corpses / stray dogs and larger animal carcasses – Load capacity in the range of up to 300 kg / Burn rate approx. 50 kg per hour Temperature Controlled Burner. Incinerators to be designed to meet the Norms of Pollution Control. Technology: Heavy-duty casing, to be a quality, rugged, reliable, economical Incinerator with relevant control, easy to operate and self-contained. Units to be pre-assembled, pre-piped, pre-wired & tested before Transport / Export The supply will comprise the special equipment for effective medical / clinical waste management as mentioned above for a new private environment management company with operations in West and East Malaysia; Indonesia and Thailand to carry out those professional services in order to comply with the safe disposal requirements for clinical and medical waste in the region and to meet the higher technical standard in this particular field. 1.Burning rate: 250 Kg/hr. 2.It should be able to Operate not Less than 10 hours/day 3.This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc… 4.Design Specification: Types A, B, C, D, and E of medical waste 5.“PYROLYTIC” combustion, by controlling the gasification of waste. 6.The incinerator must avoid the release of black smoke and fine dust, (Smokeless) during the loadings. 7.It should be able to reduce the volume of wastes by 98%. 8.It should be able to hold emission in the second burn with gas residence of not less than 2 seconds. The incineration should be completely free from visible smoke as well as offensive odours. 9. The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg The Temperatures of combustion: Minimum will be 850oC and max 1400oC Post combustion: >1100oC. 10. The Internal diameter of the Chimney: Ø 400mm² and its height: 8 Meter 11. The Volume of the combustion chamber: Not Less Than 2.3 M³ 12. Burner operation should be Automatic On/Off 13. Fuel : diesel, LPG, Natural Gas, Bio fuel 14. The supplier must provide necessary information for the best of the installation
Incinerator Rated Capacity: 100/KG/Hr Type of Design: Double Chambered Mode of Heating: Heating Elements Primary Combustion Chamber Waste Charging Door: Provided with refractory lining with sealing gaskets Ash Removed Door: Provided with refractory lining with sealing gaskets Outer Body MOC: Mild Steel, 5mm Primary Chamber: Stainless Steel Operating Temperature :800. ± 50◦C Insulation: Insulation Brick Heating Elements Type: Kanthal Al Grade Power Consumption: 75 KW ( Initial Load ) Electrical Supply :3 Phase 440 Volt Control Panel MOC: Mild Steel Power Coated No. of Temp: Controllers : 2 Nos Details: The Control Panel will be provided with contract as relays , switches , indicators etc . Operative on 3 phase. I.D.Fan Type: Centrifugal Type MOC: Mild Steel Capacity:2 HP/3Phase Make of Motor: Kirloskar /Havells/Crompton Combustion Air Fan Type: Centrifugal Type Capacity: 1HP/3Phase Make of Motor: Kirloskar /Havells/Crompton Stack: Type: Wire Supported MOC: Mild Steel of ISstd Height :3 Meters or more
Incinerator Rated Capacity: 100/KG/Hr Type of Design: Double Chambered Mode of Heating: Heating Elements Primary Combustion Chamber Waste Charging Door: Provided with refractory lining with sealing gaskets Ash Removed Door: Provided with refractory lining with sealing gaskets Outer Body MOC: Mild Steel, 5mm Primary Chamber: Stainless Steel Operating Temperature :800. ± 50◦C Insulation: Insulation Brick Heating Elements Type: Kanthal Al Grade Power Consumption: 75 KW ( Initial Load ) Electrical Supply :3 Phase 440 Volt Control Panel MOC: Mild Steel Power Coated No. of Temp: Controllers : 2 Nos Details: The Control Panel will be provided with contract as relays , switches , indicators etc . Operative on 3 phase. I.D.Fan Type: Centrifugal Type MOC: Mild Steel Capacity:2 HP/3Phase Make of Motor: Kirloskar /Havells/Crompton Combustion Air Fan Type: Centrifugal Type Capacity: 1HP/3Phase Make of Motor: Kirloskar /Havells/Crompton Stack: Type: Wire Supported MOC: Mild Steel of ISstd Height :3 Meters or more
1.A chamber of post combustion of gases A burner of combustion of gases, A device of injection of air allowing a total re-combustion of gases, A device of air inlet of cooling of waste gases, A sheath of evacuation of the gases burnt, Carcass in strong sheet steel with support of connection Composition of the refractory; Refractory concrete: Thickness :>150mm Nature: 65%% of Al203 Insulate in fibrous panels: Thickness: >85mm Nature: Calcium Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. A secondary injection of air to ensure perfect oxygen content. 2.A control box ensuring the complete cycle of combustion. 3.Fan: Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle. 4.Controls and regulations: Control box watertight to dust, including: A switch circuit breaker for each engine (ventilators and burners). A timer with adjustable temporization for the regulation of each burner. A regulator with digital watching for the temperature of combustion. A regulator with digital watching for the temperature of post-combustion. Electric box. 5.The de-ashing must be done in the bottom of the combustion chamber or the de-ashing should be automatic or manual batch de-ashing. 6.Process filtering system: scrubber to be mentioned as optional 7.Emission standards compliance: BS 3316 or equivalent standard 8.Capacity to treat plastic: not less than 40% by weight 9.CE manufacturing compliance: BS EN 746-2-1997
1.A chamber of post combustion of gases A burner of combustion of gases, A device of injection of air allowing a total re-combustion of gases, A device of air inlet of cooling of waste gases, A sheath of evacuation of the gases burnt, Carcass in strong sheet steel with support of connection Composition of the refractory; Refractory concrete: Thickness :>150mm Nature: 65%% of Al203 Insulate in fibrous panels: Thickness: >85mm Nature: Calcium Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. A secondary injection of air to ensure perfect oxygen content. 2.A control box ensuring the complete cycle of combustion. 3.Fan: Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle. 4.Controls and regulations: Control box watertight to dust, including: A switch circuit breaker for each engine (ventilators and burners). A timer with adjustable temporization for the regulation of each burner. A regulator with digital watching for the temperature of combustion. A regulator with digital watching for the temperature of post-combustion. Electric box. 5.The de-ashing must be done in the bottom of the combustion chamber or the de-ashing should be automatic or manual batch de-ashing. 6.Process filtering system: scrubber to be mentioned as optional 7.Emission standards compliance: BS 3316 or equivalent standard 8.Capacity to treat plastic: not less than 40% by weight 9.CE manufacturing compliance: BS EN 746-2-1997
Capacity Not less than 500Kg/hr. Operation 24hr-7days/week continuous operation. Combustion chamber 2 combustion chamber. Temp. First combustion chamber 800-1000 C. Secandry combustion chamber 1000-1200 C, with the possibility to be upgraded to 1400 C. Combustion Efficiency 99.99% Retention time Of the flow gases not less than 2 Sec in the hot portion. Excess Oxygen concentration Of primary combustion chamber 3-6% max. Refractory The chambers should be lined with high thermal insulating refractory bricks with suitable thickness and with highly temp. resistance. Not less than 1400 C for the first combustion chamber, and not less than 1600 C for the secandry combustion chamber, and at the same time prevent the Temp. of the outside body of the chamber not higher than 70 C. Doors Should be lined with the same bricks, and the edges lined with special suitable insulating material to prevent any gas escaping, and the doors should be kept under negative pressure during the operation. Air Emission Control System With high destruction and removal efficiency (DRE). Not less than 99.9999 as per KEPA. Wet System If the system equiped with a CEMS washing the flow gas with water, then it should be manufactured from suitable anti corrossion materials, and equiped with pH meter to measure and neutralize the water. It should be able to use the water in closed recycled circuit many times before treating/ discharging into the sewage system in compliance with KEPARS. Chemical dosing It should be equiped with suitable autochemical dosing system to control the pH for the water of the wet scrubber system including sensors. Chimney It should be suitable with the capacity and the technical specifications, with height not less than 12m from ground level. With easy opennable sampling point equal about 3 inch, and the optimum sampling locations is at least 8D downstream direction and 2D upstream from any flow disturbancies. Sampling point Should be equiped with a platform located down the sampling point by a distance not less than 1 m, and equiped with suitable stairs from ground to the port with comfortable slope. Ash Removal It should be auto ash removal system. Fuel It should be dual system, such as diesel and natural gas. Feeding System Should be auto feeding system into primary chamber. Control Room Should be equiped with a control panel shows Temp. of the combustion burners, gas monitoring, digital Temp. indecation for the primary/secondary chambers, digital Temp. indication for the gases…etc. it should be also Auto operation, burnures on/off auto lamps switch, auto start/stop for air emission control system, auto gas continuous monitoring system reading and print out of gas emission parameters…etc. Cooling System The primary chamber should be provided with auto cooling systemthrough nozzles to permit direct cooling if the Temp. will be heigher than 1100 C. Inter-lock system The incinerator should be equiped with inter-lock system to prevent feeding the waste to the primary chamber if the combustion Temp. less than 500 C. Flue treatment and cleaning […]
Capacity Not less than 500Kg/hr. Operation 24hr-7days/week continuous operation. Combustion chamber 2 combustion chamber. Temp. First combustion chamber 800-1000 C. Secandry combustion chamber 1000-1200 C, with the possibility to be upgraded to 1400 C. Combustion Efficiency 99.99% Retention time Of the flow gases not less than 2 Sec in the hot portion. Excess Oxygen concentration Of primary combustion chamber 3-6% max. Refractory The chambers should be lined with high thermal insulating refractory bricks with suitable thickness and with highly temp. resistance. Not less than 1400 C for the first combustion chamber, and not less than 1600 C for the secandry combustion chamber, and at the same time prevent the Temp. of the outside body of the chamber not higher than 70 C. Doors Should be lined with the same bricks, and the edges lined with special suitable insulating material to prevent any gas escaping, and the doors should be kept under negative pressure during the operation. Air Emission Control System With high destruction and removal efficiency (DRE). Not less than 99.9999 as per KEPA. Wet System If the system equiped with a CEMS washing the flow gas with water, then it should be manufactured from suitable anti corrossion materials, and equiped with pH meter to measure and neutralize the water. It should be able to use the water in closed recycled circuit many times before treating/ discharging into the sewage system in compliance with KEPARS. Chemical dosing It should be equiped with suitable autochemical dosing system to control the pH for the water of the wet scrubber system including sensors. Chimney It should be suitable with the capacity and the technical specifications, with height not less than 12m from ground level. With easy opennable sampling point equal about 3 inch, and the optimum sampling locations is at least 8D downstream direction and 2D upstream from any flow disturbancies. Sampling point Should be equiped with a platform located down the sampling point by a distance not less than 1 m, and equiped with suitable stairs from ground to the port with comfortable slope. Ash Removal It should be auto ash removal system. Fuel It should be dual system, such as diesel and natural gas. Feeding System Should be auto feeding system into primary chamber. Control Room Should be equiped with a control panel shows Temp. of the combustion burners, gas monitoring, digital Temp. indecation for the primary/secondary chambers, digital Temp. indication for the gases…etc. it should be also Auto operation, burnures on/off auto lamps switch, auto start/stop for air emission control system, auto gas continuous monitoring system reading and print out of gas emission parameters…etc. Cooling System The primary chamber should be provided with auto cooling systemthrough nozzles to permit direct cooling if the Temp. will be heigher than 1100 C. Inter-lock system The incinerator should be equiped with inter-lock system to prevent feeding the waste to the primary chamber if the combustion Temp. less than 500 C. Flue treatment and cleaning […]
Capacity of destruction in weight: 60 Kg/h. It should be able to operate not less than 10 hours/day This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc… Design Specification : Types A, B, C, D, and E of medical waste “PYROLYTIC” combustion, by controlling the gasification of […]
Capacity of destruction in weight: 60 Kg/h. It should be able to operate not less than 10 hours/day This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc… Design Specification : Types A, B, C, D, and E of medical waste “PYROLYTIC” combustion, by controlling the gasification of […]
Controlled air medical waste incinerator designed for incineration of bio-medical waste generated at a blood-processing center. The waste to be treated mainly includes bio-waste (i.e. bodily fluids), infectious and hazardous waste such as syringes, needles, and other medical waste (i.e. silicon rubbers, plastic, textiles, papers, packs, etc.) Operational Specs Physical Specs Combustion Chamber Volume (m3) 8.80m3 Burn Rate* up to 1,500kg per hour Average Fuel Consumption 65 kg per hour or more (7 diesel burners) Operational Temperature 850 – 1320°C Gas Retention in Secondary Chamber Large secondary chamber Temperature Monitoring Yes Average ash residue (%) 3% Thermostatic Device Yes 1000l diesel flue tank Venture gas scrubber Hydraulic Ram Feeding System Diesel Powered Large Incinerator Minimum Specification Required Standards 1) Bidder or Manufacturer ISO 9001 Certified 2) Respecting international emission standards Electrical characteristics 3) A 230V, 60Hz single-phase electrical source. 4) Protections against over-voltage and over-current line conditions. 5) Compliance with applicable Ghanaian standards and regulations. Operational characteristics 6) Two-stage incineration with dual chamber combustion 7) Burn rate: 15 – 20 Kg/h 8) Capacity: not less than 130 L 9) Concentrations of most pollutants in stack gases below detection limits 10) Diesel fuel 11) Electronic system control 12) Easy to operate and minimal training 13) Any accessory or dedicated device necessary to the proper functioning and utilization of the equipment included PLEASE REFER TO BROCHURES ATTACHED FOR DETAILED SPECIFICATION