Incinerator Rated Capacity: 100/KG/Hr Type of Design: Double Chambered Mode of Heating: Heating Elements Primary Combustion Chamber Waste Charging Door: Provided with refractory lining with sealing gaskets Ash Removed Door: Provided with refractory lining with sealing gaskets Outer Body MOC: Mild Steel, 5mm Primary Chamber: Stainless Steel Operating Temperature :800. ± 50◦C Insulation: Insulation Brick Heating Elements Type: Kanthal Al Grade Power Consumption: 75 KW ( Initial Load ) Electrical Supply :3 Phase 440 Volt Control Panel MOC: Mild Steel Power Coated No. of Temp: Controllers : 2 Nos Details: The Control Panel will be provided with contract as relays , switches , indicators etc . Operative on 3 phase. I.D.Fan Type: Centrifugal Type MOC: Mild Steel Capacity:2 HP/3Phase Make of Motor: Kirloskar /Havells/Crompton Combustion Air Fan Type: Centrifugal Type Capacity: 1HP/3Phase Make of Motor: Kirloskar /Havells/Crompton Stack: Type: Wire Supported MOC: Mild Steel of ISstd Height :3 Meters or more
Incinerator Rated Capacity: 100/KG/Hr Type of Design: Double Chambered Mode of Heating: Heating Elements Primary Combustion Chamber Waste Charging Door: Provided with refractory lining with sealing gaskets Ash Removed Door: Provided with refractory lining with sealing gaskets Outer Body MOC: Mild Steel, 5mm Primary Chamber: Stainless Steel Operating Temperature :800. ± 50◦C Insulation: Insulation Brick Heating Elements Type: Kanthal Al Grade Power Consumption: 75 KW ( Initial Load ) Electrical Supply :3 Phase 440 Volt Control Panel MOC: Mild Steel Power Coated No. of Temp: Controllers : 2 Nos Details: The Control Panel will be provided with contract as relays , switches , indicators etc . Operative on 3 phase. I.D.Fan Type: Centrifugal Type MOC: Mild Steel Capacity:2 HP/3Phase Make of Motor: Kirloskar /Havells/Crompton Combustion Air Fan Type: Centrifugal Type Capacity: 1HP/3Phase Make of Motor: Kirloskar /Havells/Crompton Stack: Type: Wire Supported MOC: Mild Steel of ISstd Height :3 Meters or more
Medical Waste Incinerator Purpose For a complete destruction of waste from various hospital services by heat treatment of high temperature in accordance with EU standard on emission requirement. -Waste from health care activities -Infections waste, laboratory cultures, waste form operation room isolations material in contact with infected patients, waste potentially being infected by pathogenic agents. -Pathological waste, human fragments, blood, fetus, all body fluids, human tissues. -Sculpts, needles, infusion sets, blades, glass -Pharmaceutical waste. -Chemical waste laboratory reagents, disinfectants -Expired drugs. -Low radiation radioactive element. Medical waste incinerator: – Ecological Requirement – No odor -No fume -Definitive treatment of waste Medical waste incinerator: – Manufacturing Standards -UL,CE, ASME, ISA EURO emission standard 1.Medical waste incinerator Construction – CS plate shells, FB reinforcement, cast refractory linings, Insulation and 14 gage aluminum jacket. Type of fuel – Oil fired (Diesel) Burning Capacity – 250kg/hr and moisture up to 80%. Duration -8-16/Continuous Average fuel consumption – Very little as much as possible Control Type – PLC based operation Operating Temperature – Primary chamber 800oc ± 50 – Secondary Chamber 1050oc ± 50 Size of incinerator – Not more than 15mx7.20m Chimney – Ø630x25meter height and 7mm thick CS. Combustion efficiency- 99% Mode of waste handling- Semi-automatic via ram loader. Mode of ash handling – Semi-automatic via grate and ash trolley. Pollution control equipment- Dry settlement zone Doors- 1-waste charging door in primary chamber 1-clinker door in primary chamber 1-ash trolley access door in primary chamber 1-clean out door in secondary chamber Burner – 2- ignition burner in primary chamber 2- after burner in secondary chamber. Type- package mono block-fully automatic Type of burner operation- modulation control Forced draught fan- 1-primary air fan 1-secondary air fan Fuel storage tank – Capacity- 2500liter above ground – Material-6mm thick mild steel – 2-diesel pump, gate valve, safety valve, strainer Pipe, pressure gage, check valve, control board Level indicator. Etc Refractory/insulation thickness- not less than 225mm Ram loader capacity- 0.75m3 Electrical supply- 380v/3ph/50 Hz Finish and painting type- powder coated Audio/ visual alarm system- burner lockout, overload fault Electrical accessories- primary and secondary chamber temperature […]
Medical Waste Incinerator Purpose For a complete destruction of waste from various hospital services by heat treatment of high temperature in accordance with EU standard on emission requirement. -Waste from health care activities -Infections waste, laboratory cultures, waste form operation room isolations material in contact with infected patients, waste potentially being infected by pathogenic agents. -Pathological waste, human fragments, blood, fetus, all body fluids, human tissues. -Sculpts, needles, infusion sets, blades, glass -Pharmaceutical waste. -Chemical waste laboratory reagents, disinfectants -Expired drugs. -Low radiation radioactive element. Medical waste incinerator: – Ecological Requirement – No odor -No fume -Definitive treatment of waste Medical waste incinerator: – Manufacturing Standards -UL,CE, ASME, ISA EURO emission standard 1.Medical waste incinerator Construction – CS plate shells, FB reinforcement, cast refractory linings, Insulation and 14 gage aluminum jacket. Type of fuel – Oil fired (Diesel) Burning Capacity – 250kg/hr and moisture up to 80%. Duration -8-16/Continuous Average fuel consumption – Very little as much as possible Control Type – PLC based operation Operating Temperature – Primary chamber 800oc ± 50 – Secondary Chamber 1050oc ± 50 Size of incinerator – Not more than 15mx7.20m Chimney – Ø630x25meter height and 7mm thick CS. Combustion efficiency- 99% Mode of waste handling- Semi-automatic via ram loader. Mode of ash handling – Semi-automatic via grate and ash trolley. Pollution control equipment- Dry settlement zone Doors- 1-waste charging door in primary chamber 1-clinker door in primary chamber 1-ash trolley access door in primary chamber 1-clean out door in secondary chamber Burner – 2- ignition burner in primary chamber 2- after burner in secondary chamber. Type- package mono block-fully automatic Type of burner operation- modulation control Forced draught fan- 1-primary air fan 1-secondary air fan Fuel storage tank – Capacity- 2500liter above ground – Material-6mm thick mild steel – 2-diesel pump, gate valve, safety valve, strainer Pipe, pressure gage, check valve, control board Level indicator. Etc Refractory/insulation thickness- not less than 225mm Ram loader capacity- 0.75m3 Electrical supply- 380v/3ph/50 Hz Finish and painting type- powder coated Audio/ visual alarm system- burner lockout, overload fault Electrical accessories- primary and secondary chamber temperature […]
Capacity Not less than 500Kg/hr. Operation 24hr-7days/week continuous operation. Combustion chamber 2 combustion chamber. Temp. First combustion chamber 800-1000 C. Secandry combustion chamber 1000-1200 C, with the possibility to be upgraded to 1400 C. Combustion Efficiency 99.99% Retention time Of the flow gases not less than 2 Sec in the hot portion. Excess Oxygen concentration Of primary combustion chamber 3-6% max. Refractory The chambers should be lined with high thermal insulating refractory bricks with suitable thickness and with highly temp. resistance. Not less than 1400 C for the first combustion chamber, and not less than 1600 C for the secandry combustion chamber, and at the same time prevent the Temp. of the outside body of the chamber not higher than 70 C. Doors Should be lined with the same bricks, and the edges lined with special suitable insulating material to prevent any gas escaping, and the doors should be kept under negative pressure during the operation. Air Emission Control System With high destruction and removal efficiency (DRE). Not less than 99.9999 as per KEPA. Wet System If the system equiped with a CEMS washing the flow gas with water, then it should be manufactured from suitable anti corrossion materials, and equiped with pH meter to measure and neutralize the water. It should be able to use the water in closed recycled circuit many times before treating/ discharging into the sewage system in compliance with KEPARS. Chemical dosing It should be equiped with suitable autochemical dosing system to control the pH for the water of the wet scrubber system including sensors. Chimney It should be suitable with the capacity and the technical specifications, with height not less than 12m from ground level. With easy opennable sampling point equal about 3 inch, and the optimum sampling locations is at least 8D downstream direction and 2D upstream from any flow disturbancies. Sampling point Should be equiped with a platform located down the sampling point by a distance not less than 1 m, and equiped with suitable stairs from ground to the port with comfortable slope. Ash Removal It should be auto ash removal system. Fuel It should be dual system, such as diesel and natural gas. Feeding System Should be auto feeding system into primary chamber. Control Room Should be equiped with a control panel shows Temp. of the combustion burners, gas monitoring, digital Temp. indecation for the primary/secondary chambers, digital Temp. indication for the gases…etc. it should be also Auto operation, burnures on/off auto lamps switch, auto start/stop for air emission control system, auto gas continuous monitoring system reading and print out of gas emission parameters…etc. Cooling System The primary chamber should be provided with auto cooling systemthrough nozzles to permit direct cooling if the Temp. will be heigher than 1100 C. Inter-lock system The incinerator should be equiped with inter-lock system to prevent feeding the waste to the primary chamber if the combustion Temp. less than 500 C. Flue treatment and cleaning […]
Capacity Not less than 500Kg/hr. Operation 24hr-7days/week continuous operation. Combustion chamber 2 combustion chamber. Temp. First combustion chamber 800-1000 C. Secandry combustion chamber 1000-1200 C, with the possibility to be upgraded to 1400 C. Combustion Efficiency 99.99% Retention time Of the flow gases not less than 2 Sec in the hot portion. Excess Oxygen concentration Of primary combustion chamber 3-6% max. Refractory The chambers should be lined with high thermal insulating refractory bricks with suitable thickness and with highly temp. resistance. Not less than 1400 C for the first combustion chamber, and not less than 1600 C for the secandry combustion chamber, and at the same time prevent the Temp. of the outside body of the chamber not higher than 70 C. Doors Should be lined with the same bricks, and the edges lined with special suitable insulating material to prevent any gas escaping, and the doors should be kept under negative pressure during the operation. Air Emission Control System With high destruction and removal efficiency (DRE). Not less than 99.9999 as per KEPA. Wet System If the system equiped with a CEMS washing the flow gas with water, then it should be manufactured from suitable anti corrossion materials, and equiped with pH meter to measure and neutralize the water. It should be able to use the water in closed recycled circuit many times before treating/ discharging into the sewage system in compliance with KEPARS. Chemical dosing It should be equiped with suitable autochemical dosing system to control the pH for the water of the wet scrubber system including sensors. Chimney It should be suitable with the capacity and the technical specifications, with height not less than 12m from ground level. With easy opennable sampling point equal about 3 inch, and the optimum sampling locations is at least 8D downstream direction and 2D upstream from any flow disturbancies. Sampling point Should be equiped with a platform located down the sampling point by a distance not less than 1 m, and equiped with suitable stairs from ground to the port with comfortable slope. Ash Removal It should be auto ash removal system. Fuel It should be dual system, such as diesel and natural gas. Feeding System Should be auto feeding system into primary chamber. Control Room Should be equiped with a control panel shows Temp. of the combustion burners, gas monitoring, digital Temp. indecation for the primary/secondary chambers, digital Temp. indication for the gases…etc. it should be also Auto operation, burnures on/off auto lamps switch, auto start/stop for air emission control system, auto gas continuous monitoring system reading and print out of gas emission parameters…etc. Cooling System The primary chamber should be provided with auto cooling systemthrough nozzles to permit direct cooling if the Temp. will be heigher than 1100 C. Inter-lock system The incinerator should be equiped with inter-lock system to prevent feeding the waste to the primary chamber if the combustion Temp. less than 500 C. Flue treatment and cleaning […]
Supply, Installation and Commissioning of DIESEL FIRED INCINERATORS Medical Waste Incinerator, 100 to 120 Kg/hr Application For incineration, general and pathological Capacity 100 C 120 kg/h burn rate Type Two combustion chambers type; primary and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit Operating time Minimum 8 hours daily Operating temperature From 850 0C to 1200 0C, Automatic controlled Residual Ash 5 to 10% Construction Constructed from heavy duty mild or aluminized steel Or equal and approved equivalent Insulation material Refractory material lining similar or equal to calcium Silicate and hot face combination of heavy duty brickwork Internal Construction Fixed hearth type complete with gratings, concave bottom and charging door, lined with refractory material Charging Door Suitable for manual loading of wastes and with smooth Dear seal equivalent of Ceramic seals with hinges. Door Lock Automatic, Electric type Ash removal door Provided, for removing resultant bottom ash leftovers from the Primary chamber Gratings Provided Loading Manual loading of waste Primary Burner Fully automatic, with fuel, temperature and speed controls with ignition system flame detector Air fan Complete with safety features, flame failure Diesel fired fuel injector type Flange mounted Blower Provided. 3 phase for supplying excess combustion air through the distribution system with speed control system Temperature Minimum exit 850 0C Observation port To be provided with protective glass type 3.3 Secondary chamber
Supply, Installation and Commissioning of DIESEL FIRED INCINERATORS Medical Waste Incinerator, 100 to 120 Kg/hr Application For incineration, general and pathological Capacity 100 C 120 kg/h burn rate Type Two combustion chambers type; primary and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit Operating time Minimum 8 hours daily Operating temperature From 850 0C to 1200 0C, Automatic controlled Residual Ash 5 to 10% Construction Constructed from heavy duty mild or aluminized steel Or equal and approved equivalent Insulation material Refractory material lining similar or equal to calcium Silicate and hot face combination of heavy duty brickwork Internal Construction Fixed hearth type complete with gratings, concave bottom and charging door, lined with refractory material Charging Door Suitable for manual loading of wastes and with smooth Dear seal equivalent of Ceramic seals with hinges. Door Lock Automatic, Electric type Ash removal door Provided, for removing resultant bottom ash leftovers from the Primary chamber Gratings Provided Loading Manual loading of waste Primary Burner Fully automatic, with fuel, temperature and speed controls with ignition system flame detector Air fan Complete with safety features, flame failure Diesel fired fuel injector type Flange mounted Blower Provided. 3 phase for supplying excess combustion air through the distribution system with speed control system Temperature Minimum exit 850 0C Observation port To be provided with protective glass type 3.3 Secondary chamber
HICLOVER now offer a full range of containerized incineration systems, placing us at the forefront of the latest transportation and industrial trends. Containerization enables immediate waste management as the units are pre-assembled and pre-installed. Containerization is the most feasible and viable option in contrast to the construction of on-site facilities and housing structures, eliminating the man power and costs involved. The system has the added benefit of total mobility (both local and international), and is ideal for military and civil camps and remote locations where infrastructure is scarce. Incineration is the most obvious solution for total destruction of municipal waste, avoiding all the direct and indirect risks associated with other disposal methods. Incineration perfectly fits into a trend of treating waste in a safe way, and if possible, at the same place where it was generated to avoid cross-contamination risk and to keep waste treatment costs at acceptable level. WWW.HICLOVER.COM|Waste Incinerators |Auto Roll Air Filters Nanjing Clover Medical Technology Co.,Ltd. Tel: +86-25-8461 0201 Website: www.hiclover.com Email: [email protected] Email: [email protected]
HICLOVER now offer a full range of containerized incineration systems, placing us at the forefront of the latest transportation and industrial trends. Containerization enables immediate waste management as the units are pre-assembled and pre-installed. Containerization is the most feasible and viable option in contrast to the construction of on-site facilities and housing structures, eliminating the man power and costs involved. The system has the added benefit of total mobility (both local and international), and is ideal for military and civil camps and remote locations where infrastructure is scarce. Incineration is the most obvious solution for total destruction of municipal waste, avoiding all the direct and indirect risks associated with other disposal methods. Incineration perfectly fits into a trend of treating waste in a safe way, and if possible, at the same place where it was generated to avoid cross-contamination risk and to keep waste treatment costs at acceptable level. WWW.HICLOVER.COM|Waste Incinerators |Auto Roll Air Filters Nanjing Clover Medical Technology Co.,Ltd. Tel: +86-25-8461 0201 Website: www.hiclover.com Email: [email protected] Email: [email protected]